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清洗工业零部件用的步进式清洗机的原因？
来源：/ 时间： 2022-12-30 浏览次数: 0
进式输送清洗机，用于清洗外壳零件。清洗工件放在托盘（或料筐）上，输送采用脚爪移动步进。每个托盘可以放置两个工件。差速器壳清洗时有内腔清洗工位，探头上下扫描清洗。当清洗其他工件时，探头不动，但底部旋转喷嘴移动。本机由2台笔尝颁控制，清洗不同工件时，选择不同的清洗程序。除人工装卸外，其余均自动完成。车站布局如下：
Feed conveyor cleaning machine, used for cleaning shell parts. The workpiece to be cleaned shall be placed on the pallet (or basket), and the transportation shall be carried out by means of claw moving step. Each pallet can hold two pieces. When cleaning the differential case, there is an inner cavity cleaning station, and the probe scans up and down for cleaning. When cleaning other workpieces, the probe does not move, but the bottom rotating nozzle moves. This machine is controlled by two PLC. When cleaning different workpieces, different cleaning programs are selected. Except manual loading and unloading, the rest are automatically completed. The station layout is as follows:
1.工位：送料工位，工件由人工吊装到托盘上。
1. Station: feeding station, the workpiece is manually hoisted onto the pallet.
2.工位：吸雾空工位。
2. Station: fog suction air station.
3.工作站：表面清洁。
3. Workstation: surface cleaning.
4.工位：内腔清洗。
4. Station: inner cavity cleaning.
5、工位：隔离空工位。
5. Station: isolate the empty station.
6、站：外部冲洗。
6. Station: external flushing.
7.工位：冲洗内腔。
7. Station: flush the inner chamber.
8、工位：用压缩空气吹干外表面。
8. Station: Dry the outer surface with compressed air.
9、工位：卸料工位，人工起吊下料。
9. Station: unloading station for manual lifting and blanking.
(2) 组成：洗衣机由机体、储液罐、输送装置、清洗漂洗系统、清洗漂洗液过滤系统、清洗漂洗系统组成。液体加热温度控制系统、压缩空气干燥系统、雾气冷凝系统、气动控制系统、电气控制系统、集中润滑系统等组成。
(2) Composition: The washing machine is composed of body, liquid storage tank, conveying device, cleaning and rinsing system, cleaning and rinsing solution filtering system, and cleaning and rinsing system. Liquid heating temperature control system, compressed air drying system, fog condensation system, pneumatic control system, electrical control system, centralized lubrication system, etc.
1、本体与储液罐：钢焊接框架结构，内层不锈钢板，外扣板。其中，储液罐中间采用硅酸铝棉作为保温层。体内与水接触的部分均采用不锈钢制造。压缩空气干燥室和热风干燥室为双层，内衬硅酸铝棉保温材料。储液罐上设置液位计，液位低时切断电加热和水泵，并发出报警。
1. Body and liquid tank: steel welded frame structure, inner stainless steel plate, outer gusset plate. Among them, aluminum silicate wool is used as the insulation layer in the middle of the liquid storage tank. The parts in contact with water inside the body are made of stainless steel. Compressed air drying room and hot air drying room are double-layer, lined with aluminum silicate wool insulation materials. The liquid level gauge is set on the liquid storage tank. When the liquid level is low, cut off the heating and water pump, and give an alarm.
2、输送装置：由减速电机、齿条和小齿轮、送料架、棘爪、支撑滚道等组成，减速电机上的齿轮与送料架上的齿条啮合，使送料架上的棘爪推动托盘（工件）单向进给，实现逐级进给。输送平稳，步距准确。进料架由钢材制成并镀锌。
2. Conveying device: It is composed of a reducer motor, a rack and pinion, a feeding frame, a pawl, a supporting raceway, etc. The gear on the reducer motor engages with the rack on the feeding frame, so that the pawl on the feeding frame pushes the pallet (workpiece) to feed in a one-way way, realizing progressive feeding. The conveying is stable and the step distance is accurate. The feeding frame is made of high-quality steel and galvanized.
3、清洗冲洗系统：由泵组、输液管路、喷嘴等部件组成压力清洗和冲洗系统，主要由表面旋转清洗喷嘴、底部移动扫描喷嘴和腔内清洗伸缩探头组成。
3. Cleaning and flushing system: the pressure cleaning and flushing system is composed of pump unit, infusion pipeline, nozzle and other components, mainly composed of surface rotating cleaning nozzle, bottom moving scanning nozzle and cavity cleaning telescopic probe.
(1)环形升降喷嘴：气缸带动环形喷嘴上下移动，对工件的前后左右、顶部进行扫描清洗，覆盖面大，清洗质量高。设定清洗时间后，环形喷嘴正好停在工件上方，使输送的工件顺利通过。
(1) Annular lifting nozzle: the cylinder drives the annular nozzle to move up and down, scanning and cleaning the front, back, left, right and top of the workpiece, with large coverage and high cleaning quality. After the cleaning time is set, the annular nozzle stops just above the workpiece to make the conveyed workpiece pass smoothly.
(2)底部旋转喷嘴：依靠水力自行旋转。
(2) Bottom rotating nozzle: self rotating by water.
(3)型腔清洗：位于工件顶部的伸缩探头由气缸驱动，通过工件内孔穿入型腔进行清洗，对工件型腔进行扫描清洗，避免清洗死角和死角，增加了对表面的覆盖，以确保清洁质量。往复数次后，探头正好停在工件上方，使工件顺利通过。
(3) Cavity cleaning: the telescopic probe at the top of the workpiece is driven by the air cylinder, and it penetrates into the cavity through the inner hole of the workpiece for cleaning. It scans and cleans the cavity of the workpiece to avoid cleaning dead corners and dead corners. It increases the coverage of the surface to ensure the cleaning quality. After reciprocating several times, the probe stops just above the workpiece to make the workpiece pass smoothly.
(4) 材质：环形提升喷嘴和探头为镀锌管。环形升降喷头上的喷头为铜球形可调固定喷头。
(4) Material: annular lifting nozzle and probe are galvanized pipes. The nozzle on the annular lifting nozzle is a copper spherical adjustable fixed nozzle.
济南911爆料网超声波设备有限公司专注生产通过式清洗机多年,经验丰富,客户满意，更多的产物详情请关注我们：
Jinan Keer Ultrasonic Equipment Co., Ltd. has been focusing on the production of pass through cleaning machines for many years, with rich experience and customer satisfaction. For more product details, please pay attention to us:
Feed conveyor cleaning machine, used for cleaning shell parts. The workpiece to be cleaned shall be placed on the pallet (or basket), and the transportation shall be carried out by means of claw moving step. Each pallet can hold two pieces. When cleaning the differential case, there is an inner cavity cleaning station, and the probe scans up and down for cleaning. When cleaning other workpieces, the probe does not move, but the bottom rotating nozzle moves. This machine is controlled by two PLC. When cleaning different workpieces, different cleaning programs are selected. Except manual loading and unloading, the rest are automatically completed. The station layout is as follows:
1.工位：送料工位，工件由人工吊装到托盘上。
1. Station: feeding station, the workpiece is manually hoisted onto the pallet.
2.工位：吸雾空工位。
2. Station: fog suction air station.
3.工作站：表面清洁。
3. Workstation: surface cleaning.
4.工位：内腔清洗。
4. Station: inner cavity cleaning.
5、工位：隔离空工位。
5. Station: isolate the empty station.
6、站：外部冲洗。
6. Station: external flushing.
7.工位：冲洗内腔。
7. Station: flush the inner chamber.
8、工位：用压缩空气吹干外表面。
8. Station: Dry the outer surface with compressed air.
9、工位：卸料工位，人工起吊下料。
9. Station: unloading station for manual lifting and blanking.
(2) 组成：洗衣机由机体、储液罐、输送装置、清洗漂洗系统、清洗漂洗液过滤系统、清洗漂洗系统组成。液体加热温度控制系统、压缩空气干燥系统、雾气冷凝系统、气动控制系统、电气控制系统、集中润滑系统等组成。
(2) Composition: The washing machine is composed of body, liquid storage tank, conveying device, cleaning and rinsing system, cleaning and rinsing solution filtering system, and cleaning and rinsing system. Liquid heating temperature control system, compressed air drying system, fog condensation system, pneumatic control system, electrical control system, centralized lubrication system, etc.
1、本体与储液罐：钢焊接框架结构，内层不锈钢板，外扣板。其中，储液罐中间采用硅酸铝棉作为保温层。体内与水接触的部分均采用不锈钢制造。压缩空气干燥室和热风干燥室为双层，内衬硅酸铝棉保温材料。储液罐上设置液位计，液位低时切断电加热和水泵，并发出报警。
1. Body and liquid tank: steel welded frame structure, inner stainless steel plate, outer gusset plate. Among them, aluminum silicate wool is used as the insulation layer in the middle of the liquid storage tank. The parts in contact with water inside the body are made of stainless steel. Compressed air drying room and hot air drying room are double-layer, lined with aluminum silicate wool insulation materials. The liquid level gauge is set on the liquid storage tank. When the liquid level is low, cut off the heating and water pump, and give an alarm.
2、输送装置：由减速电机、齿条和小齿轮、送料架、棘爪、支撑滚道等组成，减速电机上的齿轮与送料架上的齿条啮合，使送料架上的棘爪推动托盘（工件）单向进给，实现逐级进给。输送平稳，步距准确。进料架由钢材制成并镀锌。
2. Conveying device: It is composed of a reducer motor, a rack and pinion, a feeding frame, a pawl, a supporting raceway, etc. The gear on the reducer motor engages with the rack on the feeding frame, so that the pawl on the feeding frame pushes the pallet (workpiece) to feed in a one-way way, realizing progressive feeding. The conveying is stable and the step distance is accurate. The feeding frame is made of high-quality steel and galvanized.
3、清洗冲洗系统：由泵组、输液管路、喷嘴等部件组成压力清洗和冲洗系统，主要由表面旋转清洗喷嘴、底部移动扫描喷嘴和腔内清洗伸缩探头组成。
3. Cleaning and flushing system: the pressure cleaning and flushing system is composed of pump unit, infusion pipeline, nozzle and other components, mainly composed of surface rotating cleaning nozzle, bottom moving scanning nozzle and cavity cleaning telescopic probe.
(1)环形升降喷嘴：气缸带动环形喷嘴上下移动，对工件的前后左右、顶部进行扫描清洗，覆盖面大，清洗质量高。设定清洗时间后，环形喷嘴正好停在工件上方，使输送的工件顺利通过。
(1) Annular lifting nozzle: the cylinder drives the annular nozzle to move up and down, scanning and cleaning the front, back, left, right and top of the workpiece, with large coverage and high cleaning quality. After the cleaning time is set, the annular nozzle stops just above the workpiece to make the conveyed workpiece pass smoothly.
(2)底部旋转喷嘴：依靠水力自行旋转。
(2) Bottom rotating nozzle: self rotating by water.
(3)型腔清洗：位于工件顶部的伸缩探头由气缸驱动，通过工件内孔穿入型腔进行清洗，对工件型腔进行扫描清洗，避免清洗死角和死角，增加了对表面的覆盖，以确保清洁质量。往复数次后，探头正好停在工件上方，使工件顺利通过。
(3) Cavity cleaning: the telescopic probe at the top of the workpiece is driven by the air cylinder, and it penetrates into the cavity through the inner hole of the workpiece for cleaning. It scans and cleans the cavity of the workpiece to avoid cleaning dead corners and dead corners. It increases the coverage of the surface to ensure the cleaning quality. After reciprocating several times, the probe stops just above the workpiece to make the workpiece pass smoothly.
(4) 材质：环形提升喷嘴和探头为镀锌管。环形升降喷头上的喷头为铜球形可调固定喷头。
(4) Material: annular lifting nozzle and probe are galvanized pipes. The nozzle on the annular lifting nozzle is a copper spherical adjustable fixed nozzle.
济南911爆料网超声波设备有限公司专注生产通过式清洗机多年,经验丰富,客户满意，更多的产物详情请关注我们：
Jinan Keer Ultrasonic Equipment Co., Ltd. has been focusing on the production of pass through cleaning machines for many years, with rich experience and customer satisfaction. For more product details, please pay attention to us:
