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太阳能硅片超声清洗机的使用特点
来源:/ 时间: 2023-12-15 浏览次数: 0
全自动硅片插片清洗机是专为全自动清洗硅片设计的,通过一台自动插片机自动插片,插片后采用一台机械手将插片后的花篮(100片/篮)送入清洗机清洗,清洗结束后采用一台工业机器人将花篮送到自动检片机上料位,检片结束后机器人将空花篮放到花篮输送机构,花篮输送机构将空花篮送到插片机机上料端,工人操作只需保证插片机上料槽内有硅片即可。清洗机生产主线共11个工位,其工作原理是利用超声波渗透力强的机械振动冲击硅片表面并结合清洗剂的化学去污作用达到对硅片表面附着的碳化硅、硅粉、金属粉末、油污、悬浮液等杂质的,从而获得表面洁净的硅片。本设备电气控制部分关键件均采用进口件,性能可靠,使用寿命长,具有工位记忆功能,单臂小车运行平稳,动作迅速、可靠;顶部设有吸风口,为防止污染空气,用户需外接风管抽风。
The fully automatic silicon wafer insertion cleaning machine is designed specifically for fully automatic cleaning of silicon wafers. It uses an automatic insertion machine to automatically insert wafers. After insertion, a mechanical arm is used to send the inserted flower basket (100 wafers/basket) into the cleaning machine for cleaning. After cleaning, an industrial robot is used to send the flower basket to the feeding position of the automatic wafer inspection machine. After the inspection is completed, the robot places the empty flower basket into the flower basket conveying mechanism, The flower basket conveying mechanism sends the empty flower basket to the feeding end of the insertion machine, and workers only need to ensure that there are silicon wafers in the feeding groove of the insertion machine. The main production line of the cleaning machine consists of 11 workstations. Its working principle is to use the strong mechanical vibration of ultrasonic penetration to impact the surface of silicon wafers and combine it with the chemical cleaning effect of cleaning agents to remove impurities such as silicon carbide, silicon powder, metal powder, oil stains, suspension, etc. attached to the surface of silicon wafers, thereby obtaining a clean surface of silicon wafers. The key components of the electrical control part of this equipment are all imported high-quality components, with reliable performance, long service life, and station memory function. The single arm trolley runs smoothly, moves quickly, and is reliable; There is a suction port at the top, and to prevent air pollution, users need to connect an external air duct for ventilation.
清洗流程:上料台→ 1#超声波鼓泡槽(电加热+温控+过滤)→2#超声波碱洗槽(电加热+温控+过滤)→3#超声波碱洗槽(电加热+温控+过滤)→4#超声波碱洗槽(电加热+温控+过滤)→5#超声波漂洗槽(电加热+温控+过滤)→6#超声波漂洗槽(电加热+温控+过滤)→7#超声波漂洗槽(电加热+温控+过滤)→8#超声波漂洗槽(电加热+温控+过滤)→9#慢拉脱水槽→10#烘干槽→11#冷风吹干槽→出料机构
Cleaning process: Loading table → 1 # ultrasonic bubbling tank (electric heating+temperature control+filtration) → 2 # ultrasonic alkali washing tank (electric heating+temperature control+filtration) → 3 # ultrasonic alkali washing tank (electric heating+temperature control+filtration) → 4 # ultrasonic alkali washing tank (electric heating+temperature control+filtration) → 5 # ultrasonic rinsing tank (electric heating+temperature control+filtration) → 6 # ultrasonic rinsing tank (electric heating+temperature control+filtration) → 7 # ultrasonic rinsing tank (electric heating+temperature control+filtration) → 8 # ultrasonic rinsing tank (electric heating+temperature control+filtration) → 9 # slow pulling water tank → 10 # drying tank → 11 # cold air drying tank → discharge mechanism
超声波清洗机是利用超声波空化的原理,当超声波形成的气泡突然破裂的瞬间产生1000个大气压,产生强烈的冲击波代替人手工搓洗,使被清洗物体表面的污物遭到破坏,并迅速脱落,因为超声波可以穿透固体物质而使整个液体介质振动并产生空化气泡,因此这种清洗方式不存在清洗死角,实践证明,超声波清洗的洁净度高。
Ultrasonic cleaning machine is based on the principle of ultrasonic cavitation. When the bubbles formed by ultrasonic waves suddenly burst, 1000 atmospheres of pressure are generated, generating a strong shock wave to replace manual scrubbing. This causes the dirt on the surface of the cleaned object to be damaged and quickly fall off, because ultrasonic waves can penetrate solid substances and cause the entire liquid medium to vibrate and produce cavitation bubbles. Therefore, this cleaning method does not have a dead angle for cleaning. Practice has proven that, The cleanliness of ultrasonic cleaning is high.
由于超声波的能够穿透细微的隙缝和小孔,所以超声波可以适合不规则形状的器皿进行清洗。
Due to its ability to penetrate fine gaps and small holes, ultrasound can be suitable for cleaning irregularly shaped vessels.
超声清洗相对常规清洗方法在除垢方面要快得多,超声清洗可节省劳动力的优点,使其成为经济的清洗方式。
Ultrasonic cleaning is much faster in descaling compared to conventional cleaning methods, and its advantage of saving labor makes it an economical cleaning method.
无论清洗对象是大是小,简单还是复杂,使用超声波清洗都可以获得比手工清洗更高的洁净度。应用优势,在所有的清洗方式中,吉创超声波清洗是效率高,效果好的一种,之所以超声波能够达到如此的效果,是与它的工作原理和清洗方式密切相关的,清洗效果好且块,省时省力省人工。
Regardless of whether the cleaning object is large or small, simple or complex, using ultrasonic cleaning can achieve higher cleanliness than manual cleaning. Application advantages: Among all cleaning methods, Jichuang ultrasonic cleaning is a highly efficient and effective one. The reason why ultrasonic cleaning can achieve such results is closely related to its working principle and cleaning method. The cleaning effect is good and blocky, saving time, effort, and labor.
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